Stainless steel is a material famous for its resistance against corrosion, durability, and strength. Companies, at the industrial level, use this material for developing a wide range of applications. Since this is a durable and strong material, cutting it is not an easy task. In particular, if you are cutting the stainless steel as a DIY project, you need to learn a variety of techniques. This way, you can apply the method to cut stainless steel.

Tools you need for cutting stainless steel

Stainless steel comes in different forms. For example, it comes in bars, tubes, sheets, etc. We use the gauge to measure the thickness of this type of steel. You need some tools to work with stainless steel at home.

These tools are plasma cutter, angle grinder, circular saw, power shears, and tin snips. No matter the type of method you use for cutting the steel, we recommend you have some essential tools like a tape measure, metal file, workbench, work gloves, and safety goggles.

How to prepare the workspace?

A workspace is necessary for cutting stainless steel. You need to prepare the workspace at home. You can use strong workbench and sawhorses. These are important tools you can use in your DIY stainless steel cutting project.

It is always a good idea to outdoors if you are using a plasma cutter, grinder, or saw. On the other hand, you need to ensure that the space in which you will do the cutting job is free from flammable material. This is for your safety.

How to measure the cut?

Remember, we told you about the tape measure, which you can use to measure the cut. A measuring tape is a good tool for making accurate measurements so that there are no mistakes.

First, use a marker to mark the area on the steel sheet. This will allow you to easily understand where you need to start and end the cutting process. For example, you can use a ruler for marking a straight line on the material. Also, you can use a square to get a perfectly straight line.

How to cut stainless steel?

This is the main step. The previous steps were about preparing the workspace and getting ready the stainless steel material for cutting. After setting up the workspace and accurately marking the steel for cut, then you need to choose your preferred to start cutting.

If you have thin sheets that you want to cut, we recommend using tin snips. They are your best option. On the other hand, if you have thicker sheets, then you need to use an angle grinder, a circular saw, or power shears.

Moreover, you must have all these tools available at home to get an accurate cut. If you have heavy-duty stainless steel, a better option is to use a plasma cutter. Stainless tubing requires you to use a circular saw.

How to cut stainless steel using tin snips?

Thin steel requires you to use tin snips. You can use them to quickly finish the cutting job. These are tools that work exactly like scissors.

So, use them to cut through the stainless steel material. For safety purposes, it is important to cut the steel carefully so that you don’t hurt yourself with the sharp edges.

How to cut stainless steel using a circular saw?

A circular saw is an excellent tool when it comes to cutting the stainless steel pieces that are thick. You can use tin snips to cut the thick steel material. Therefore, the alternative is a circular saw. Make sure you have a proper metal cutting blade. This is important. Don’t forget that.

Before starting to cut the steel, you need to wear safety gear. No matter if you are using a plasma cutter, a saw, or a grinder, you need safety goggles. This will protect your eyes from the sparks. Also, you need high-quality gloves and pants. Otherwise, metal splinters can hurt your body.

After making adequate preparations, you need to turn “on” the circular saw. Allows it to reach full RPM before you start to cut the steel. Once done, you need to lower the saw to the steel surface and slowly cut the material. Continue the process until you have all the required pieces.

How to cut stainless steel using power shears?

Another powerful way is to use power shears to cut the stainless steel. Although this tool looks like tin snips, the difference is that they have a motor. The shears chomp out a strip of metal and cut the steel from the mid-point. First, you need to place the steel between the jaws of the tool and then squeeze the trigger. Again, work your way slowly through the steel material.

How to cut stainless steel using angle grinder?

If you don’t have a circular saw or power shears at home, you can use the angle grinder to cut the stainless steel. This tool follows the same principles as the circular saw.

Again, we advise you to wear the safety gear including high-grade pants and gloves plus protective goggles to avoid any mishaps. Before you begin the cutting process, allow the angle grinder to reach full RPM. Once done, then slowly start cutting the stainless steel.

Wrapping up, these are some of the best ways to cut the stainless steel. These methods or tools allow you to easily cut the stainless steel of different types – i.e. sheets, tubes, etc.

What can you cut stainless steel with?

If you‘re cutting through thin stainless sheets, tin snips are your best option. Thicker sheets will require power shears, a circular saw or an angle grinder. You can also use a circular saw for stainless tubing. For really heavy duty steel, a plasma cutter is your best option.

What is the best blade to cut stainless steel?

Evolution carbide-tipped metal cutting saw blade is ideal for cutting stainless steel. Designed specifically to cut 302, 303 and 304 grades of stainless steel only. Material applications include, square tube, angle iron, stainless steel plate, diamond plate, pipe and tube.

Can a grinder cut stainless steel?

Method #1 Cutting Stainless Steel with Angle Grinder

An angle grinder is a handheld tool used for abrasive cutting, and it’s ideal for cutting stainless steel plates. You can use an angle grinder cut-off wheel that’s about 5 inches, which is suitable for this operation. Use safety gear during the process.

How do you cut thin sheets with stainless steel?

Using Tin Snips to Cut Stainless Steel

If you want to cut a thin piece of stainless steel, especially sheets, using a pair of tin snips is the best option. Place the tin snip on the edges of the sheet the same way you use a pair of scissors and slowly cut through the mark you made using a marker.

What is the best tool for cutting sheet metal?

Q: What is the best tool to cut sheet metal? A: Sharp tin snips or “aviation snips” with compound leverage can usually cut sheet metal up to 18 gauge. For detailed cuts, you can use a Dremel or similar rotary tool. A metal nibbler can often cut materials up to 1/8-in.

Can a Dremel cut stainless steel?

For slicing and cutting metal including hardened steel. This cut-off disk can be used on different metal types, like aluminum, copper, cast iron or even hardened steel.

Can I use a hacksaw to cut stainless steel?

Hacksaw. A hacksaw is a multipurpose sort of saw fruitful for cutting a variety of materials for jobs around the home. One of the advantages of using a hacksaw is that one blade can successfully cut stainless steel, wood, and plastic.

How do you cut stainless steel by hand?

What is the best way to cut metal?

An angle grinder fitted with an abrasive metal-cutting disc works well to cut all kinds of metal, including bolts, angle iron, rebar and even sheet metal. But the discs wear down quickly, cut slowly and shrink in diameter as you use them. Instead, we recommend using a diamond blade that’s rated to cut ferrous metal.

What blade do I use to cut metal?

Ferrous blades are ideal for cutting metals that contain iron, such as stainless steel or cast iron. Choose a non-ferrous blade when cutting softer metals, like aluminum or copper.

How do you break metal with bare hands?

Bending the Steel. Grasp the bar firmly. If you’re using either the double overhand or palms down grip, your thumbs should be pushing into the nail or bar through the wrapping, while your index, middle, and ring fingers are wrapped tightly around the bar.

What is the best hacksaw blade for cutting metal?

For heavy-duty cutting jobs like steel reinforcing rod or pipe, an 18-teeth per inch blade would be the best choice. For a job that requires medium-duty cutting, like a thin wall electrical conduit, a 24-teeth per inch blade would do a better job.

How thick of metal can a hacksaw cut?

How to cut metal with a hacksaw
Tpi (teeth per inch / 25mm of blade) Suggested usage
14 Large profiles, aluminium, softer metals
18 General workshop projects
24 Steel plate up to 5/6mm thickness
32 Hollow sections and steel tubing

How do you cut steel with a hacksaw?

How do you cut thick metal quickly?

How do you cut metal without a hacksaw?

How thick of steel can an angle grinder cut?

A typical 4 1/2″ angle grinder can handle a bit of 1/4″ steel but really, if you are doing a lot of 1/4″ or thicker you should have a torch or a plasma arc cutter. It will eventually wear its way through any thickness of steel the disk is big enough to completely penetrate.

How do you cut thick metal with a circular saw?