Polycarbonate is a composition of a group of thermoplastic polymers which include carbonate groups as their chemical structure. These are strong and tough enough to use in engineering projects. You can easily alter their shape, size with the thermoforming process. However, it is transparent and you can use these items for different purposes.

How to Cut Polycarbonate Tube?

To cut a polycarbonate tube, set up the table saw at first. Use a plastic blade as metal blades may generate heat and can ruin the tube. Set the blade at such an elevation that it can just rightly cut the tubing. If you want to get a perfect cut with a perpendicular angle, therefore you need to take a scrap piece of wood with a perfect square shape. After that, clump it on the push table so that it can hold the tube firmly. Now slowly push the tube towards the blade and hold tightly. Rotate the tube to equally distribute the cut. In addition, at the last stage of cutting, it is very important to finish the job perfectly. Above all, you need to cut the last part really well because it may snap off if you don’t take care of it.

How to Cut Polycarbonate Windshield?

A jigsaw with T10BF blades that have special designs to cut the Plexiglas, one /18 arbored holes saw a cobalt file of 4 in 1 half round, sanding pads, drilling machine.

  • Find the center of the windshield at first and after that clump it on the table well so that it doesn’t move while cutting. However, clamp the windshield in such a way that they don’t cause any scratches on it.

  • Don’t try to cut the material too fast as it may burn or melt the polycarbonate material. Therefore, it is better to practice on a scrap piece at first.
  • Now mark the exact portion you want to extract from the sheet and put points on it. Make the jigsaw ready to cut it down and run it through the polycarbonate sheet slowly.

Cutting Polycarbonate with Dremel

To cut a polycarbonate sheet with a dremel, you should not remove the plastic cover from it as it protects the sheet from scratches. Now put the sheet on the cutting table and clamp it tightly. Set a fine-toothed blade into the dremel to get a perfect cut out of the sheet. Mark the portion with a marker that you want to extract from the sheet. Now run the dremel through the sheet carefully and slowly.

Cutting Polycarbonate with Router

If you want to use a router, then polycarbonate comes in the category of soft plastic. You can choose a straight and spiral flute router to cut the polycarbonate.

How to Cut Acrylic Sheets?

  • Mark the area to cut from the sheet. Use a scoring knife and cut narrow grooves. Put the sheet on the hard-edge surface and clamp it.
  • Bend the side overhang quickly so that the groves will create a break and separate the desired portion.

What can I Use to Cut Polycarbonate Sheets?

You can easily use a box knife to cut a polycarbonate panel. If you want to accomplish a larger job with it, use a circular saw. Use fine-toothed blades to get the perfect cut out of it.

Can You Cut Polycarbonate with Scissors?

Yes, it is possible to cut a polycarbonate with a scissor. If the thickness of the sheet is less than 1/8th of an inch, then it is possible to cut it with scissors.

How do You Cut Polycarbonate to Thin?

You can cut thinner sheets of polycarbonate with the help of utility knives. Circular saws are also useful in cutting thin sheets of polycarbonate.

What is the Best Tool to Cut Hard Plastic?

Use a circular saw to get the best cut on hard plastic.


  • To cut a polycarbonate tube, use a plastic blade as metal blades may generate heat and can ruin the tube.
  • Put the sheet on the cutting table and clamp it tightly.
  • Use a circular saw to get the best cut on hard plastic.

Can you cut polycarbonate with scissors?

How do you cut polycarbonate plastic sheets?

Polycarbonate is a really sturdy material and it may be too thick and too tough to cut with a pair of scissors. However, you may be able to score and snap the polycarbonate using your scissors if it’s thin enough. Lay the plastic out on a table or saw station. Line your straight edge up with the cutting line.

Can you cut polycarbonate roof panels?

Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). Thicker sheet material will have to be cut by means of a mechanical saw. Straight cuts can be performed by using a circular saw.

Can you cut Sunlite polycarbonate?

You can cut small amounts of polycarbonate panels with a box knife. Larger jobs should be cut with a circular saw, table saw or saber saw. In all cases, a fine-tooth blade is required. (Plywood/finish blade for circular saw / table saw, and a metal cutting blade for a saber saw.

What tool is used to cut polycarbonate?

SUNLITE® sheets can be cut with standard wood or metal saw with fine tooth blade. Saw blades designed especially for plastic yield best results. If SUNLITE® width need to be reduced, trim as close as possible to the last rib to obtain better clamping action.

How do you cut multiwall polycarbonate?

Polycarbonate sheets can be cut with either a circular saw or a jigsaw. A circular saw is the best tool for cutting larger polycarbonate lengths.

How much is a sheet of polycarbonate?

Multiwall polycarbonate sheets can be cut with standard workshop equipment. This includes a common circular saw, hand saw, and hacksaw. Circular saws should have fine-toothed panel blades. After sawing, the channels of the sheets should be cleaned with compressed air.

What is the difference between acrylic and polycarbonate?

We stock most polycarbonate material in standard sheet sizes 48″ X 96″, 60″ X 96″, 72″ X 96″, 48″ X 120″, roll stock and more. There are many applications where the benefits of polycarbonate sheet can be utilized to enhance architectural designs.

1/32″ X 48″ X 96″ Clear Polycarbonate Sheet.

1 – 2 $90.40
50 + $59.83

Can you sand polycarbonate?

Polycarbonate offers much more resilience than acrylic, making it ideal for highly demanding applications like bullet-resistant windows. Acrylic has a high gloss finish and is more transparent, making it ideal for display cases. Acrylic is also easier to break, while polycarbonate is easier to scratch.

How do you rejuvenate polycarbonate?

TUFFAK® GP Polycarbonate Sheet can be sanded using both wet and dry techniques. Gumming can result from dry sanding. Wet sanding produces a smooth finish. In both instances, the part will require further finishing in order to restore its high gloss.

How do you restore polycarbonate?

How do you clean cloudy polycarbonate?

Well, chemical polishing involves the use of a chemical polish to help replenish the look of a polycarbonate surface. The polish works by passivation of the surface of the material.

Chemical Polishing Polycarbonate

  1. Chemical polish mostly methylene chloride.
  2. sandpaper.
  3. Protective clothing,

How do you remove oxidation from polycarbonate?

Proper Cleaners to Polycarbonate

In order to do this, you can either blow the debris off the polycarbonate or use water and a soft cloth to float the debris off. After you have removed the debris from your polycarbonate you should clean it with a recommended cleaner such as Novus #1.

Can you polish polycarbonate?

Spray glass cleaner on the lense liberally and use a cheesecloth (or paper towel, rag, etc.) and wipe firmly. Repeat several times if necessary. Use Dish Soap: Like the first suggestion, dish soap will only work for minor oxidative damage, and is also preferred for use as an oxidation preventative.

Will bleach damage polycarbonate?

Polishing light scratches on polycarbonate

The surface can be polished in two ways: manually or by machine. We recommend a manual polish for light scratches or slightly hazy surfaces. Take a clean, dry microfibre cloth and apply a small amount of polish.

How do you clean yellowed polycarbonate?

Don’t use any cleaning product with harsh chemicals, including ammonia, alcohol, and bleach. If it’s too harsh for direct skin contact, it’s probably too harsh for your polycarbonate panel. Dirty water will leave a residue, and it can also make your next cleaning more difficult. Use a soft sponge or cloth.

Can polycarbonate be cleaned with alcohol?

How do you clean yellowed polycarbonate?
  1. Fill a bucket or large bowl with one part bleach and one part water.
  2. If the items cannot be submerged in the bucket, put on gloves, then soak paper towels with the bleach solution and cover the yellowed plastic with the wet paper towels.

How do you remove moss from polycarbonate?

Polycarbonate is damaged by some common household solvents including Lysol, Pinesol and Isopropanol alcohol. In fact, you should avoid any of the stronger chemical based cleaning solutions to be safe.